A lintel is the steel or stone beam that carries the brick over a window or door. In older Manhattan buildings those steel angles rust inside the wall, swell and crack the masonry around them. We remove failed lintels, install new galvanized steel with proper flashing and rebuild the brick so the opening looks like it was never touched. Our crews are licensed and insured and work from ladders, pipe scaffold or suspended rigs.
A short answer for Manhattan owners who see cracks over their windows and want to know why steel lintel repair keeps coming up.
Steel stays thin and the brick sits level.
Rust takes up several times more space than the steel it replaces. As a lintel corrodes, the layers of rust push the brick above it upward and outward, a process masons call rust jacking. Sealing the crack does not stop it, because the steel keeps growing until it is removed or fully cleaned and protected.
Swollen steel lifts the brick and opens cracks at the corners.
Look at the brick directly above your windows. These four signs point to a lintel that needs window lintel repair or full replacement.
In the mortar joint right above the window frame.
Stepping up from the top corners of the opening.
Running down the brick or onto the sill.
Where the steel angle has bowed or thinned at the ends.
If the cracks you see are not at an opening, they may be a brick problem rather than a lintel problem. Our brick repair Manhattan page covers those. Cracked limestone or cast stone heads are handled through stone facade repair Manhattan.
Not every rusted lintel has to come out. The condition of the steel decides whether steel lintel repair is enough or lintel replacement in Manhattan is the safer fix.
| Condition | Best Fix | Why |
|---|---|---|
| Surface rust, no cracks, steel thickness intact | Expose, clean, prime and coat in place, then flash | Stops corrosion early at the lowest cost |
| Cracks in the brick, steel scaling but still sound | Partial removal, clean and coat, add flashing, rebuild brick | Relieves the pressure without replacing steel |
| Steel thinned, bowed or lost at the bearing ends | Full lintel replacement | The beam can no longer carry the load safely |
Our lintel replacement in Manhattan follows six steps that take an opening from cracked and rusting to rebuilt and watertight.
Temporary supports or needles carry the brick above so nothing moves while the steel is out.
Courses over the opening are taken out by hand and sound brick is saved for reuse.
The rusted angle is cut free and the bearing pockets are cleaned to solid masonry.
A new hot-dip galvanized angle goes in with full bearing at each end.
Flashing with end dams and weep vents is laid over the steel so water drains out instead of sitting on it.
Brick is relaid in the original bond and joints are tooled to match the rest of the facade.
Every lintel replacement NYC project we complete should outlast the steel it replaces. These three details make the difference.
Hot-dip galvanized angles sized for the opening resist the corrosion that ruined the original steel.
Turned-up ends keep water from running off the sides of the flashing into the wall.
The new joints are mixed and tooled to blend with the surrounding brick, using the same care as our tuckpointing Manhattan finishes on decorative facades.
See how decorative joints are finished on our tuckpointing Manhattan page.
In most cases yes. The window stays in place and is protected while the brick and steel above it are replaced.
A crew can often finish one or two standard window openings per day once access is set. Wide storefront openings take longer because of heavier shoring.
Almost all of it happens from the outside. We may ask for access inside to protect the window and check the interior side of the opening.
Yes. Cracked brick at window heads is one of the most common items inspectors list, and it is often part of a larger facade repair Manhattan scope.
Sealing hides the crack for a short while, but the steel keeps rusting and expanding behind it. The crack returns and the brick keeps moving until the steel is dealt with.
Cracked stone lintels are often pinned and patched in place. When a stone head is broken through, it is replaced with new cut stone or a cast unit matched to the original.
Send a photo of the cracked opening. When rusted heads are part of a bigger compliance job, they fold into a facade repair Manhattan scope.
Send a photo of the cracked opening and we will tell you whether it needs cleaning, partial repair or full replacement.
Lintel replacement often pairs with these Manhattan masonry services.